Transform your 1964 Impala’s braking prowess with the 64 Impala disc brake conversion kit. This comprehensive guide dives deep into the world of upgrading from drum brakes to the superior stopping power of disc brakes, exploring the benefits, drawbacks, and everything in between. We’ll cover everything from the crucial parts and installation procedures to performance enhancements and troubleshooting, ensuring you’re fully prepared for this exciting upgrade.
Imagine the confident grip, the immediate response, and the peace of mind that comes with upgraded braking. This conversion isn’t just about stopping better; it’s about enhancing your classic Impala’s performance and safety. Get ready to experience the difference!
Introduction to Disc Brake Conversion Kits: 64 Impala Disc Brake Conversion Kit
Upgrading your 1964 Impala from drum brakes to disc brakes is a popular modification, offering significant performance and safety improvements. This transformation, while potentially complex, can dramatically enhance the driving experience, especially for enthusiasts seeking modern stopping power. This discussion explores the details, advantages, and disadvantages of such conversions.Disc brake conversion kits are designed to replace the traditional drum brakes with a disc brake system.
These kits usually include calipers, rotors, brake lines, and mounting hardware, tailoring to specific models and years. A proper installation necessitates careful planning and execution to ensure compatibility and optimal performance.
Benefits of Disc Brake Conversion
Disc brakes offer superior stopping power compared to drum brakes. This translates to shorter stopping distances and improved control, crucial for safety, especially at higher speeds. The increased braking efficiency leads to a more confident and responsive driving experience. Reduced brake fade under sustained use is another advantage, vital for extended drives. This is especially valuable for enthusiasts and those driving in various conditions.
Drawbacks of Disc Brake Conversion
While disc brakes are superior in most aspects, conversion kits often demand significant time and effort for installation. Finding compatible components that perfectly fit the 1964 Impala model can present challenges. The necessary modifications to the vehicle’s suspension and braking system may not be straightforward. Moreover, the cost of parts and labor can be substantial. Careful consideration of these factors is necessary before undertaking the conversion.
Historical Context of Disc Brake Conversions in Classic Cars
The shift towards disc brakes in classic cars reflects a gradual evolution in automotive technology. Initially, disc brakes were primarily found in high-performance vehicles due to their higher cost and complexity. Over time, the technology matured and became more affordable, allowing their wider adoption in classic car modifications. This trend mirrors the broader automotive landscape, where advancements in technology have improved performance and safety.
Common Misconceptions about Disc Brake Conversions
A common misconception is that disc brake conversions are a simple swap. In reality, precise alignment, proper component selection, and meticulous installation are critical for successful conversion. Another misconception centers around the idea that the conversion compromises the vehicle’s original character. However, with careful planning and execution, a conversion can seamlessly integrate modern braking technology with the classic aesthetics.
Finally, some assume the cost is minimal. Realistically, the cost of parts, labor, and potential modifications can be significant.
Comparison of Drum Brakes and Disc Brakes
| Feature | Drum Brakes | Disc Brakes |
|---|---|---|
| Performance | Lower stopping power, more prone to brake fade | Superior stopping power, less brake fade |
| Safety | Reduced stopping distance at high speeds | Improved stopping distance and control at high speeds |
| Maintenance | Relatively simple maintenance, less prone to component failure | Potentially more complex maintenance, more susceptible to component wear |
| Cost | Generally lower initial cost | Generally higher initial cost |
This table highlights the key differences between the two braking systems, providing a comprehensive overview of their respective advantages and disadvantages. Careful consideration of these factors is paramount in making an informed decision.
Parts and Components
Transforming your 64 Impala’s braking system to disc brakes is a rewarding project. It enhances stopping power significantly, making your ride safer and more responsive. Understanding the key components is crucial for a successful conversion.The process involves careful selection and precise installation of each part, ensuring compatibility and optimal performance. This section will guide you through the essential components and choices for your conversion.
Key Components Required
A successful disc brake conversion requires a few key components. These include the disc brake calipers, rotors, pads, and a new master cylinder. Proper selection of these parts is essential for a smooth, reliable, and safe upgrade.
Disc Brake Calipers
Choosing the right calipers is crucial for effective braking. Different calipers offer various features and performance characteristics. For a 64 Impala conversion, you’ll find several options, each with its pros and cons. Some calipers may be more readily available or compatible with specific rotor designs.
Brake Rotors and Pads
Brake rotors and pads are essential for the conversion. Choosing the right combination ensures optimal braking performance. Different rotor and pad combinations provide varying stopping power, noise levels, and longevity.
Master Cylinder Options
The master cylinder is the heart of your braking system. It’s responsible for transferring the pressure from the pedal to the calipers. Different master cylinders cater to varying needs and driving styles. Consider factors like size, capacity, and pressure output when selecting your master cylinder.
Rotor and Pad Combinations
| Rotor Material | Pad Material | Expected Performance | Notes |
|---|---|---|---|
| Duralloy | Semi-metallic | Excellent stopping power, moderate noise, and good longevity. | A popular choice known for its balance of performance and affordability. |
| Steel | Ceramic | Excellent stopping power, quiet operation, and good longevity. | Known for smooth braking feel and reduced noise. |
| Cast Iron | Organic | Good stopping power, moderate noise, and lower cost. | A more budget-friendly option but might require more maintenance. |
The table above highlights some common rotor and pad combinations. The specific performance characteristics can vary based on the make and model of the rotor and pad. Always consult the manufacturer’s specifications for detailed information.
Installation Procedures
Transforming your ride’s braking system from drums to discs is a rewarding experience. This section details the step-by-step installation of the 64 Impala disc brake conversion kit, ensuring a smooth and efficient process. Careful attention to detail and proper technique are crucial for a successful outcome.This detailed guide will walk you through the entire installation process, from gathering the necessary tools to connecting the new components.
We’ll also highlight potential pitfalls and provide solutions to avoid common problems. The result? Superior stopping power and a noticeably enhanced driving experience.
Essential Tools and Materials
The successful installation of your disc brake conversion kit hinges on having the right tools and materials readily available. This includes not only the obvious tools but also specialized items crucial for the specific components of the kit. The following list Artikels the necessary tools and materials:
- Torque wrench: Critical for ensuring proper tightening of bolts and nuts, preventing damage to components and ensuring optimal performance.
- Socket set: A variety of sockets, including metric and standard sizes, is essential for working with various fasteners.
- Brake caliper mounting tool (if required by kit): Specialized tools are often necessary for precise and safe caliper mounting. Refer to your specific kit instructions for details.
- Brake bleeding tool: Properly bleeding the brakes is crucial to remove air pockets and achieve optimal braking performance.
- Wheel alignment tools: Necessary for ensuring the wheels are properly aligned after installation.
- Jack stands, jack, and safety precautions: Essential for safely working on the vehicle.
- Gloves and safety glasses: Basic safety precautions to protect yourself during the process.
- Various fasteners, including bolts, nuts, washers, and cotter pins.
- Brake fluid: Use the correct type of brake fluid recommended for your vehicle.
Step-by-Step Installation Procedure, 64 impala disc brake conversion kit
The installation procedure is broken down into logical and manageable steps. Each step is crucial for a successful and safe installation:
- Vehicle Preparation: Safely lift the vehicle using jack stands and ensure the parking brake is engaged. Disconnect the battery to prevent accidental electrical shocks. Thoroughly clean the brake components to remove any dirt or debris.
- Drum Brake Removal: Carefully remove the old drum brake components. Take detailed notes on the exact placement of each part for reassembly.
- Disc Brake Installation: Install the new disc brake components according to the kit’s instructions. Pay close attention to the orientation of the components for proper function.
- Brake Caliper Mounting: Carefully mount the brake calipers using the appropriate mounting tools and techniques. Ensure they are securely positioned and aligned correctly.
- Brake Line Connections: Carefully connect the brake lines to the new disc brake components, ensuring no leaks or kinks.
- Wheel Mounting and Torque: Securely mount the wheels and carefully torque all fasteners to the specified torque values using a torque wrench. This is critical for safety and optimal performance.
- Brake Fluid Check and Bleeding: Check the brake fluid level and, if necessary, bleed the brakes to remove air pockets and ensure consistent brake performance.
- Wheel Alignment: Perform wheel alignment to ensure proper wheel positioning and steering accuracy.
- Final Inspection: Thoroughly inspect all connections and components for any issues. Ensure all fasteners are properly tightened. Test the brakes to ensure they are functioning correctly.
Potential Pitfalls and Solutions
Proper installation avoids common issues. Here are some common problems and how to avoid them:
- Incorrect Torque Values: Using the incorrect torque values can lead to damaged components and compromised braking performance. Always refer to the specific torque specifications provided in your kit instructions.
- Improper Brake Line Connections: Kinks or improper connections in the brake lines can lead to brake failure. Carefully route and connect the lines, ensuring smooth and consistent connections.
- Air Pockets in the Brake System: Air pockets in the brake system can lead to inconsistent braking performance. Thoroughly bleed the brakes to remove any air pockets.
- Incorrect Mounting of Components: Incorrect mounting of components can compromise the overall functionality of the disc brake system. Always refer to the installation manual for proper orientation.
Using a torque wrench for each fastener is crucial to avoid over-tightening, which can lead to damage.
Performance and Safety Considerations
The 64 Impala disc brake conversion promises a noticeable upgrade in stopping power and overall driving experience. This conversion isn’t just about aesthetics; it’s about enhancing safety and control on the road. Modern disc brakes offer superior stopping performance compared to older drum brakes, making your ride safer and more responsive.This section delves into the specifics of performance gains, safety features, and crucial maintenance procedures for your newly converted braking system.
Understanding these factors will ensure a smooth and secure driving experience.
Expected Performance Improvements
Disc brakes generally provide superior stopping power and shorter braking distances than drum brakes. This translates to a more responsive and confident driving experience, especially in challenging conditions. Consider a scenario where a driver is faced with an unexpected obstacle; the improved stopping power offered by disc brakes translates into a significant advantage in terms of avoiding an accident.
Modern disc brake designs, combined with advancements in materials and technology, provide consistently superior stopping performance in a wide range of conditions, from dry roads to wet or snowy surfaces.
Impact on Braking Distances and Stopping Power
The conversion to disc brakes will significantly reduce braking distances. Modern disc brakes, through their design, leverage the principle of friction between the brake pads and the rotor, generating considerable stopping power. This improvement is often quantified by comparing braking distances between the original drum brakes and the newly installed disc brakes. Drivers will experience a tangible reduction in braking distances, leading to a more controlled and predictable stopping experience.
Safety Features Integrated into Disc Brake Systems
Disc brake systems inherently incorporate several safety features. Modern disc brakes are designed with self-adjusting mechanisms, which compensate for wear and tear on the pads. This ensures consistent stopping power over time, preventing sudden and potentially dangerous brake failures. Moreover, the larger surface area of disc brakes allows for better heat dissipation, reducing the risk of brake fade, a common issue with drum brakes.
These features contribute to a safer and more reliable braking system overall.
Importance of Proper Brake Fluid Maintenance and Bleed Procedures
Proper brake fluid maintenance is critical for the safe and effective operation of your disc brake system. Brake fluid absorbs moisture over time, which can significantly reduce its effectiveness and impact stopping power. Regular fluid changes are essential. Furthermore, proper brake bleeding procedures are crucial to remove air bubbles from the brake lines, ensuring consistent hydraulic pressure throughout the system.
Improper bleeding can result in uneven brake performance and potentially hazardous braking situations. This highlights the importance of adhering to recommended maintenance schedules and utilizing the appropriate tools and techniques for proper brake fluid changes and bleeding.
Performing a Proper Brake System Inspection and Safety Check
A thorough brake system inspection is essential to ensure continued safety and performance. Regularly check the condition of brake pads, rotors, and brake lines. Visual inspection is crucial; any signs of excessive wear, damage, or unusual noises warrant immediate attention. A professional inspection can help identify any potential problems before they escalate into serious issues. This proactive approach to maintenance ensures the integrity of the braking system, thereby contributing to the overall safety of the vehicle.
Troubleshooting and Maintenance
Getting those new disc brakes dialed in perfectly takes a bit of finesse, but the rewards are well worth the effort. Smooth stopping and responsive braking are key to a satisfying driving experience, and a well-maintained system is the foundation of that. This section delves into the practical side of disc brake care, from everyday troubleshooting to crucial maintenance schedules.Disc brakes, while generally reliable, can exhibit some common issues.
Understanding these problems and how to address them can save you time and money. Proper maintenance, like changing brake fluid and replacing worn components, is vital for performance and safety.
Common Disc Brake Troubleshooting Steps
Addressing potential issues promptly can prevent more significant problems down the road. This proactive approach saves time and money, keeping your braking system in top condition.
- Brake Squealing: This often indicates that the brake pads are worn down or there’s a problem with the caliper or rotor. Inspect the pads for excessive wear. If they’re nearing the minimum thickness, replacement is necessary. Also, check for any foreign material or debris lodged between the pads and rotor.
- Brake Vibration: A vibrating pedal or pulling sensation during braking usually points to an uneven rotor surface or a warped rotor. A warped rotor might need replacement. Ensure the rotor is properly installed and free of debris. If the problem persists, professional inspection is recommended.
- Soft Pedal: This could be caused by low brake fluid levels, a leak in the system, or a sticking caliper. Check the fluid level in the reservoir and address any leaks immediately. A mechanic can inspect for caliper issues.
Maintenance Schedule for Disc Brakes
Consistent maintenance is crucial for peak performance and safety. This section Artikels the recommended schedule for maintaining your disc brake system.
- Brake Pad Inspection: Regularly check the thickness of your brake pads. Replacing them when they reach the minimum thickness prevents premature wear on rotors and ensures consistent braking.
- Rotor Inspection: Inspect rotors for any signs of warping or damage. If the rotor shows excessive wear or damage, replacement is necessary.
- Brake Fluid Flush: Replace brake fluid every 2 years or 24,000 miles. This prevents moisture buildup, which can degrade the fluid’s performance. A professional flush is highly recommended for optimal results.
Summary of Common Brake Problems and Solutions
This table provides a quick reference for identifying and resolving common disc brake issues.
| Problem | Possible Cause | Solution |
|---|---|---|
| Brake Squealing | Worn brake pads, debris, caliper issues | Inspect pads, clean, replace if necessary, inspect caliper |
| Brake Vibration | Warped rotor, uneven rotor surface | Inspect rotor, replace if necessary, ensure proper installation |
| Soft Pedal | Low brake fluid, leak, sticking caliper | Check fluid level, repair leaks, inspect calipers |
Cost Analysis and Alternatives
Converting your 64 Impala to disc brakes is a rewarding upgrade, but the cost can vary significantly. This section delves into the estimated costs, budget-friendly alternatives, and the value proposition of different conversion kit options, helping you make an informed decision that aligns with your budget and desired performance. A well-planned approach is key to ensuring the project stays within your financial goals.
Estimated Cost Breakdown
The cost of a 64 Impala disc brake conversion isn’t a one-size-fits-all figure. Several factors influence the total price, including the chosen conversion kit, the specific parts required (like rotors, calipers, and lines), labor costs, and any additional modifications. A conservative estimate might start around $1,000, but it can easily escalate depending on the complexity of the project and the quality of components.
Budget-Friendly Alternatives
There are ways to keep the conversion within reach. Consider sourcing used components, like calipers or rotors, from online marketplaces or local junkyards. This can significantly reduce costs, while still maintaining the desired functionality. Reputable vendors offering refurbished parts can also be a good alternative. Additionally, doing some of the installation work yourself can cut down on labor expenses.
This will require some mechanical aptitude and tools, and can be time-consuming. Be realistic about your capabilities and seek guidance from experienced enthusiasts if needed.
Comparison of Conversion Kit Options
Different disc brake conversion kits offer varying levels of features and quality, which directly impacts the price. A basic kit might be more affordable but may lack advanced features or require additional components for a complete installation. A premium kit might include everything needed, potentially making the initial investment higher, but offering greater convenience and potentially better performance.
| Conversion Kit | Estimated Cost | Features | Potential Savings | Installation Complexity |
|---|---|---|---|---|
| Basic Kit (with some used parts) | $800 – $1200 | Essential components; may need additional parts | Potentially significant | Moderate |
| Mid-Range Kit | $1200 – $1800 | Complete components, potentially with improved performance features | Moderate | Moderate |
| Premium Kit | $1800+ | High-quality components, comprehensive features, and potentially better performance | Minimal | Low (assuming good installation process) |
Tips for Finding Affordable Parts
Finding affordable parts is essential for a budget-conscious conversion. Online marketplaces and automotive forums can be excellent resources for used or aftermarket parts. Don’t hesitate to compare prices from different vendors to identify the best deals. Check local junkyards for potential savings on used components. Be cautious when buying used parts; verify their condition and compatibility before purchase.
Customization and Modifications
Taking your 64 Impala disc brake conversion beyond the basic installation opens up a world of possibilities. Customization allows you to fine-tune the braking system to your personal driving style and preferences. This section dives into the realm of possible modifications, from subtle aesthetic changes to performance-enhancing upgrades, providing a comprehensive guide to maximizing your braking experience.
Brake Pedal Design
Modifying the brake pedal design can significantly impact the feel and responsiveness of the braking system. Custom pedals can be crafted from various materials and offer different leverages, potentially reducing pedal effort or enhancing feedback.
Master Cylinder Upgrades
Upgrading the master cylinder is a common modification for improved braking power. Larger bore master cylinders can provide increased fluid flow, translating to quicker and more powerful braking. Higher-quality components also enhance durability and longevity.
Aftermarket Components
A wealth of aftermarket components can enhance your disc brake conversion. These include performance brake pads, rotors, and brake lines designed for enhanced stopping power, fade resistance, and improved aesthetics. Choosing components from reputable manufacturers ensures quality and compatibility.
Modifications Affecting Braking Performance
Careful consideration of modifications is crucial. For example, installing oversized rotors may require upgrading brake calipers or pads to maintain consistent braking performance. Modifications can affect braking feel and performance, so research and proper installation are key to achieving the desired outcome.
Custom Brake Line Routing
Custom brake line routing can be a significant factor in the system’s aesthetics and function. Proper routing ensures efficient fluid flow and avoids potential kinks or restrictions. Consider the space available and plan the routing carefully for optimal performance and a clean, professional look. Careful planning is key, avoiding unnecessary stress on the lines.
Careful consideration of factors such as line material, bends, and potential obstructions is paramount.
